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Gypsum Block Production Line


Gypsum blocks production line consists of batch system, blending machine, forming machine, central hydraulic section, holding unit and machinery clamp and PLC controller. It adopts international advanced technology of hydraulic top rising of vertical mold forming and PLC controller. The gypsum blocks forming is being realized by automation, high quaility and accuracy.

Category

Products


Introduction
 
Gypsum blocks production line consists of batch system, blending machine, forming machine, central hydraulic section, holding unit and machinery clamp and PLC controller. It adopts international advanced technology of hydraulic top rising of vertical mold forming and PLC controller. The gypsum blocks forming is being realized by automation, high quaility and accuracy.
 
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Production Capacity
 

Hour Capacity

210pcs/hour(7 times mold per hour, each module 30blocks)

Daily capacity

1680pcs/day (1 shift/day, 8hours/shift)

The annual output

(working 300days/year, 8 hours/day)

PCS

504,000blocks/year

SQ.M.

167,832sqm/year 

The above capacity bases on the condition of construction gypsum initial setting time ≤5min, final setting time ≤13 minutes

The hydraulic system has a cooling system that can be produced in three shifts.So 3-shifts maximum capacity can reach: 503,496sqm/year

 

Main Equipment Introduction

 
SS

Dosing System
Consisting of water metering device, powder metering device, compressed air systems and chassis and other components. 

Mixer 
1)High-speed mixing, uniform, increase gypsum strength.
2)Mix it into a sticky shape and do not burn the motor.The use of hydraulic mixing, complete sets of equipment installed power of about 24.5KW to save electricity.

Forming Machine        
The forming machine is designed based on the form-work erection jacking theory,includes: hydraulic forming scraper , bottom die with sealing device, as well as rack, base, beam, column, the main oil cylinder, ejection head, signal generator and other components.

Pneumatic Flexible Fixture
Install fixturing trolley with wheels on two rails. The trolley can move at high or low speed, advance and retreat, and has the functions of brake positioning. 

Production Line Automatic Control System
The system uses programmable logic controller (PLC), and is composed of a button box, an electric control cabinet and other devices near the operators.


Advantage

Powder Metering
With discharge balance device .
Open the butterfly valve can be uniform discharge material, will not form blocks during the mixing).

Mixer 
1. High-speed mixing, uniform, increase gypsum strength.
2. Mix it into a sticky shape and do not burn the motor.The use of hydraulic mixing, complete sets of equipment installed power of about 24.5KW to save electricity.

Recycle of Waste Material 
1. patent technology.
2. 219 type screw conveyor, stainless steel material grinder.
3. clean production in the production, recycling of waste materials.

Forming Machine
1. Using  45 carbon steel hard chrome plating, with mirror polishing technology.
2. It does not require release agent, non-stick mold. Saving a lot of cost for you with synchronization system to avoid errors.

Automatic lift scraping device, can be repeatedly craping slurry, Until the block is fine and smooth

Mixer
Environmental mixer.
Sealed dust removal device.

Robot Fixture
No oil cylinder, no gas cylinder, Low maintenance rate (patented technology).

Keyword:

the gypsum of and powder system to is machine

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