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Hot Air Gypsum Board Production Line
Fully automatic gypsum board production line is a special equipment for producing flat-packed gypsum board for new building materials.The production line consists of the following parts:batching system,molding system,solidification system,automatic cutting system,transfer system,distributor system,drying system,packaging system.
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Gypsum Board Production Line
Fully automatic gypsum board production line is a special equipment for producing flat-packed gypsum board for new building materials.The production line consists of the following parts:batching system,molding system,solidification system,automatic cutting system,transfer system,distributor system,drying system,packaging system.
Processing Chart
Detail Parameters of Gypsum Board Production Line
Main Equipment Introduction
Raw Material Dosing System
- Precise configuration of ingredient systems.
- External foaming technology can save 20% on foaming agents.
- Fully automatic feeding to avoid human factors affecting the formula.
- Stainless steel material, long equipment life, low corrosion risk.
Forming System
- The molding ingredients are parameterized to achieve a monotonousmachine speed, and all production raw materials are linked according to theformula. The consistency of the slurry is stabilized to eliminate the influence ofhuman factors.
- A customized barrier strip structure is used at the end of the roller to prevent slurry from entering.
- The conveyor roller is made of stainless steel to prevent rust and pollution and scratches on the face paper.
Solidification System
Finished the initial solidification on belt, and final solidification on Conveying roller.
Automatic Cutting System
Using infrared sensor + precise servo control to achieve multi-stage control of thecutter speed during the cutting process, increase cutting stability, and reduceproduction failure rate.
Using infrared sensor + precise servo control to achieve multi-stage control of thecutter speed during the cutting process, increase cutting stability, and reduceproduction failure rate.
Transit System
Used to horizontally transport the cut plate to distributor,The adopting of servo motor control ensures the precision of the board movement position.
Drying System
The latest technology is independently designed, energy-saving and environmen-tally friendly, reducing energy consumption and production costs.
The latest technology is independently designed, energy-saving and environmen-tally friendly, reducing energy consumption and production costs.
Discharging Board And Finished Board System
Used to convey gypsum board,and cutting to get required size, then edging and stacking.
Electrical control
- The control realizes Ethernet interconnection, data linkage, and interconnectionof forming speed, cutting speed and drying speed, eliminating the problems ofinaccurate cutting board length and unstable drying board distance.
- In industrial loT applications, on-site PLC controllers transmit operating data inreal time through the cloud platform, and realize online programming and operation
and maintenance. - The design, production and program control of the electronic control system, andall technical controls of the entire production line are independently developed and
controlled by Yurui.
Finished Board
1. Newly developed technology,curved edge gypsum boards
2. New developped foamed gypsum board is more lightweight , so easy for installation ,also strenght is higher
Core Advantage
1. Intelligent Industrial loT Operation and Maintenance
The electrical control cabinet is integrated with loT modules to synchronize theproduction line flowcharts of customers in real-time to the factory monitoringerminal. Remote online response to faults enables rapid resolution of production ssues
The electrical control cabinet is integrated with loT modules to synchronize theproduction line flowcharts of customers in real-time to the factory monitoringerminal. Remote online response to faults enables rapid resolution of production ssues
2. Dual-Expert Team for Full-Process Support
Commissioning engineers and process engineers collaborate to customize formu-lation commissioning plans and conduct on-site tests for raw material adaptability.
3. Zero-Missing-Parts Delivery System
The equipment comes with a complete list of accessories (including level gauges,blockage-clearing valves, etc.), which are precisely matched according to require-ments, eliminating installation delays and ensuring the efficient implementation of orojects.
4. Electrical and Process Collaborative Design
Electrical engineers and the process team work closely together to check for omissionsthroughout the process, ensuring zero functional omissions in the control system.
5. High-Quality Gypsum Products
The phase composition is scientifically optimized with stable physical propertiesmeeting the high-end application requirements such as high strength and durability.
The equipment is easy to operate and easy to control.
At present, more than 20 million gypsum board production lines in China use hot air dryers to dry gypsum boards.
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